Engine Audi BAU

The company assembled the 2.5-liter Audi BAU 2.5 TDI diesel engine between 2003 and 2005. It was a part of the updated B-series, which has timing rockers with unique rollers. This unit was most frequently located under the hood of well-known models like the A6 C5 and A4 B6.

Engine Audi BAU 300x267 - Engine Audi BAU

The EA330 series also includes: AFB, AKE, AKN, AYM, BAU, BDG, BDH.

Specifications

Production years 2003-2005
Displacement, cc 2496
Fuel system direct injection
Power output, hp 180
Torque output, Nm 370
Cylinder block cast iron V6
Block head aluminum 24v
Cylinder bore, mm 78.3
Piston stroke, mm 86.4
Compression ratio 18.5
Features 2 x DOHC
Hydraulic lifters yes
Timing drive belt
Phase regulator no
Turbocharging VGT
Recommended engine oil 5W-30
Engine oil capacity, liter 6.0
Fuel type diesel
Euro standards EURO 3
Fuel consumption, L/100 km (for Audi A6 2004)
— city
— highway
— combined
11.3
6.2
8.1
Engine lifespan, km ~300 000

The engine was installed on:

  • Audi A4 B6 (8E) in 2003 – 2004;
  • Audi A6 C5 (4B) in 2003 – 2005;
  • Volkswagen Passat B5 (3B) in 2003 – 2005.

Disadvantages of the Audi BAU engine

The majority of engine issues are caused by the electronically controlled injection pump VP44 failing;
The geometry of the turbine or the viscous coupling bearing frequently wedges at high mileage; bad oil rapidly damages hydraulic lifters and pressure-reducing valves; there are numerous examples of newfangled hollow camshafts bursting on the internet; and this motor is very vulnerable to oil leaks, particularly from under the valve cover.

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