From 1995 to 2001, the company produced the Volvo D5252T 2.5-liter diesel engine, which was fitted to popular models like the 850, S70, V70, and S80 during the early years of production. Under the AEL index, this power unit is an adaptation of the VW 2.5 TDI diesel.

The engine was mounted on:
- Volvo 850 in 1995 – 1996;
- Volvo S70 I (874) in 1996 – 2000;
- Volvo S80 I (184) in 1998 – 2001;
- Volvo V70 I (875) in 1996 – 2000.
Specifications
| Production years | 1995-2001 |
| Displacement, cc | 2460 |
| Fuel system | direct injection |
| Power output, hp | 140 |
| Torque output, Nm | 290 |
| Cylinder block | cast iron R5 |
| Block head | aluminum 10v |
| Cylinder bore, mm | 81 |
| Piston stroke, mm | 95.5 |
| Compression ratio | 20.5 |
| Features | SOHC |
| Hydraulic lifters | yes |
| Timing drive | belt |
| Phase regulator | no |
| Turbocharging | KKK K14 |
| Recommended engine oil | 5W-40 |
| Engine oil capacity, liter | 6.0 |
| Fuel type | diesel |
| Euro standards | EURO 2/3 |
| Fuel consumption, L/100 km (for Volvo V70 1999) — city — highway — combined |
9.0 5.5 6.5 |
| Engine lifespan, km | ~400 000 |
Disadvantages of the D5252T engine
This diesel engine is quite clever, featuring direct injection and a dependable Bosch VE37 high-pressure fuel pump;
Since the cylinder head is extremely concerned about overheating, it is crucial to keep an eye on the cooling system;
The timing belt needs to be replaced once every 120,000 kilometers, and if it breaks, the valves will bend;
Although the boost control valve frequently fails, the turbine operates well here;
The mass air flow sensor and vacuum pump are the engine’s weak points.
