Engine Volkswagen BPY

From 2005 to 2009, popular models like the Golf 5, Jetta 5, Passat B6, and Audi A3 had the 2.0-liter Volkswagen BPY 2.0 TFSI gasoline engine installed in the rear of the 8P. Cars intended for the American market typically have such a power unit.

Engine Volkswagen BPY 300x265 - Engine Volkswagen BPY

AXX, BPY, and BWA are part of the EA113-TFSI series.

Specifications

Production years 2005-2009
Displacement, cc 1984
Fuel system direct injection
Power output, hp 200
Torque output, Nm 280
Cylinder block cast iron R4
Block head aluminum 16v
Cylinder bore, mm 82.5
Piston stroke, mm 92.8
Compression ratio 10.5
Features DOHC
Hydraulic lifters yes
Timing drive chain & belt
Phase regulator on the intake shaft
Turbocharging KKK K03
Recommended engine oil 5W-30
Engine oil capacity, liter 4.6
Fuel type petrol
Euro standards EURO 4
Fuel consumption, L/100 km (for VW Golf 2006)
— city
— highway
— combined
11.3
6.5
8.1
Engine lifespan, km ~250 000
Weight, kg 155

The engine was installed on:

  • Audi A3 2 (8P) in 2005 – 2008;
  • Volkswagen Golf 5 (1K) in 2005 – 2009;
  • Volkswagen Eos 1 (1F) in 2007 – 2008;
  • Volkswagen Jetta 5 (1K) in 2005 – 2008;
  • Volkswagen Passat B6 (3C) in 2005 – 2008.

Disadvantages of the VW BPY engine

The unit’s most well-known issues are the oil burner and increased soot formation; soot causes the intake manifold flaps to jam and their motor to fail;
The most common way to eliminate the oil burner is to replace the native pistons with forged ones;
The phase regulator and injection pump drive pusher have relatively limited resources;
The camshaft chain may stretch after 100,000 kilometers, causing knocks. The engine’s weak points are the bypass valve N249 and ignition coils.

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